Test Systems
GtestWorks Automated Testing Platform
VectWorks 3.0 Electrical Performance Test Software
Automotive electrical system failures can lead to serious safety incidents such as short circuits, overheating, and fires. Statistics show that approximately 24% of vehicle recalls are related to electrical system issues.
High-voltage system failures can cause electric shock risks, with voltages potentially reaching 400V-800V
Electrical performance testing can effectively identify potential risks such as insulation failure, abnormal contact resistance, and electromagnetic interference.
Major global automotive markets have established strict electrical performance testing standards:
Products failing certification will face market access restrictions.
Voltage Increase
800V high-voltage platforms becoming standard for high-end electric vehicles
Intelligence
Exponential growth in complexity of electronic and electrical architecture
Globalization
Increased need for international harmonization of testing standards
| Test Type | Chinese Standards | International Standards | Main Differences |
|---|---|---|---|
| Electrical Load Test |
GB/T 28046.2-2019 Superimposed AC Voltage Test Frequency Range: 50Hz-25kHz Limits: Upp=1V/4V/10V (24V system)/2V (12V system) Test conducted using triangular and logarithmic frequency sweeps |
ISO 16750-2:2023 Superimposed AC Voltage Test Frequency Range: f1 and f2, 10Hz-200kHz Limits: Upp=6V (12V system)/10V (24V system)/3V/2V/1V; Ipp=10A/15A First perform a reference test with 2% logarithmic steps, then perform injection test based on the voltage ripple UR value determined by the reference test |
Differences in Test Requirements |
| Insulation Resistance |
GB 18384 -2020 DC Circuit: ≥100Ω/V AC Circuit: ≥500Ω/V DC and AC B-level voltage circuits connected conductively: ≥500Ω/V Combined circuit of AC circuit with additional protective structure: ≥100Ω/V |
ISO 6469-3:2021 DC Circuit: ≥100Ω/V AC Circuit: ≥500Ω/V DC and AC B-level voltage circuits connected conductively: ≥500Ω/V Combined circuit of AC circuit with additional protective structure: ≥100Ω/V |
/ |
|
Battery Test |
GB 38031-2020 Overcharge First perform standard charging, then charge with constant current ≥I1 to 1.1 times the charge termination voltage or 115% SOC, stop charging, and observe for 1 hour at test ambient temperature |
IEC 62133-2:2021 Overcharge Test ambient temperature 20℃±5℃, discharge to termination discharge voltage at 0.2ItA, then charge at 2ItA current to 1.4 times the upper charge voltage limit |
Differences in Test Requirements |
Measure resistance value between live parts and accessible conductive parts to evaluate insulation performance
Apply high voltage to verify dielectric strength of insulating materials and detect potential breakdown risks
Evaluate the ability of equipment to operate normally in an electromagnetic environment without causing interference to other equipment
Measure temperature changes of components under rated operating conditions to evaluate thermal management performance
Can output 500V/1000V DC voltage, measurement range up to 0.1MΩ-10GΩ
Outputs high voltage, up to 5kV maximum
Includes anechoic chamber, receiver, antenna, power amplifier, etc.
Data acquisition equipment, temperature measurement range -20°C~1500°C
GreenTest Technology's PTS series electrical performance test system consists of the PTS series power system, load dump module (optional), micro-interruption module (optional), and other equipment. It is a modular, high-precision professional test platform specifically designed for electrical performance testing of automotive components.
High Integration Design
Hardware and Software Integration
Multi-Standard Compatibility
Easy to Expand
PTS Series Power System
VectWorks electrical performance test software is a software developed by GreenTest Technology based on the GtestWorks automated test platform. Its engine is based on dynamic test script execution. This infrastructure facilitates easy and direct configuration of test sequences without requiring specific knowledge of how to remotely control instruments. Users only need to configure the test items and test levels, offering high flexibility.
The software provides users with standard-compliant test templates, enabling remote parameter setting, data acquisition, waveform editing, configuration import/export, report viewing, etc., achieving automation of complex tests.
Closed-Loop Dynamic Testing
Integrated real-time monitoring and dynamic feedback mechanism
High and Low Voltage Superimposed Ripple Test
Complies with standard verification requirements (including Upp, Ipp ripple monitoring)
Power Supply and Amplifier Architecture
Compatible with bipolar power supply and amplifier architecture solutions
