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POWER SEMICONDUCTOR TESTING CASE

Application Cases of High-Voltage Differential Probes in Power Semiconductor Switching Characteristic Testing

This page explains how high-voltage differential probes are applied in switching characteristic testing of power semiconductor devices, covering switching time, switching loss, dv/dt and di/dt measurement, along with practical cases involving SiC MOSFETs, IGBTs, GaN HEMTs, three-phase inverters, and automotive high-voltage systems.

Primary Targets Vds / Vce
Recommended Bandwidth ≥500MHz
Typical dv/dt 50-100V/ns
Core Scenarios DPT / High-Side

1. Introduction

The switching characteristics of power semiconductor devices directly determine the efficiency, power density, and reliability of power electronic systems. As third-generation semiconductor technologies represented by silicon carbide (SiC) and gallium nitride (GaN) continue to advance, device switching speeds are entering the nanosecond range, while dv/dt can exceed 50-100V/ns. This creates unprecedented challenges for switching characteristic testing. According to T/CASAS 033-2024, accurate switching measurements require instruments with high bandwidth, high common-mode rejection ratio, and low input capacitance.

The Role of High-Voltage Differential Probes

High-voltage differential probes are core measurement tools in switching characteristic testing because they effectively solve common-mode interference problems in floating measurements and accurately capture fast transient waveforms. Compared with ordinary single-ended probes, they offer stronger common-mode rejection, wider bandwidth, lower input capacitance, and higher isolation voltage.

Main Application Scenarios

In double pulse testing, three-phase inverter debugging, and electric vehicle high-voltage system validation, high-voltage differential probes have become indispensable. This page focuses on their technical advantages, representative application cases, and test setup recommendations.

Core Conclusion

For fast wide-bandgap devices such as SiC and GaN, the challenge is no longer simply whether the signal can be measured, but whether it can be measured accurately under high common-mode voltage, high dv/dt, and demanding safety constraints. High-voltage differential probes are the key to solving that problem.

2. Technical Essentials of Switching Characteristic Testing

Switching time, switching loss, dv/dt and di/dt, floating measurement behavior, and measurement-device matching are the most critical dimensions in switching characteristic testing of power semiconductors.

2.1

Measurement of Switching Time Parameters

According to T/CASAS 033-2024, switching time parameters include turn-on delay td(on), rise time tr, turn-off delay td(off), and fall time tf. For wide-bandgap devices such as SiC MOSFETs and GaN HEMTs, these times are often in the nanosecond to tens-of-nanoseconds range, which means the measurement system must have sufficient bandwidth.

BW

Bandwidth Requirement

Bandwidth selection must be matched to the switching speed of the target device.

BW = 0.35 / tr
  • Measuring a 10ns rise time requires at least 35MHz bandwidth.
  • Measuring a 1ns rise time requires more than 350MHz bandwidth.
  • Ordinary passive probes are often insufficient for fast wide-bandgap switching signals.
E

Switching Loss Measurement

Switching losses include turn-on loss Eon and turn-off loss Eoff, calculated by integrating instantaneous power over time.

  • The key lies in synchronous acquisition and accurate alignment of voltage and current waveforms.
  • Even a small timing mismatch can lead to significant loss-calculation error.
  • A high-voltage differential probe together with a high-frequency current probe and deskew calibration is an effective measurement combination.

2.3 dv/dt and di/dt Measurement

SiC MOSFETs can reach 50-100V/ns dv/dt, while GaN HEMTs can reach 100-200V/ns, far beyond conventional silicon devices. Accurate dv/dt measurement requires enough bandwidth to preserve high-frequency components, while probe leads should be kept as short as possible to reduce parasitic inductance. For 100V/ns signals, a bandwidth of 500MHz or more is typically recommended.

2.4 Floating Measurement Challenges

In half-bridge topologies and three-phase inverters, the reference potential of the high-side device switches rapidly relative to system ground, creating high common-mode voltage. Ordinary single-ended probes can form ground loops, introduce severe common-mode interference, and even damage the oscilloscope or the DUT. High-voltage differential probes are ideal for high-side measurements because they can directly measure floating signals through differential input structure and strong common-mode rejection design.

2.5 Measurement Equipment Requirements

  • Bandwidth: determined by signal rise time, with ≥500MHz commonly recommended for SiC and GaN devices.
  • CMRR: >60dB@100kHz is a practical baseline, while high-end products can exceed 80dB@1MHz.
  • Input impedance: ≥1MΩ to reduce loading effect.
  • Input capacitance: <5pF to avoid waveform distortion.
  • Differential and common-mode range: should fully cover the DUT operating voltage and floating high-side voltage.

3. Technical Advantages of High-Voltage Differential Probes

The value of a high-voltage differential probe is not limited to measuring high voltage. Its real strength lies in maintaining stable and low-distortion measurement in high common-mode, high-speed switching, and high-safety test environments.

3.1 Strong Common-Mode Rejection

Typical high-voltage differential probes can achieve 80-120dB CMRR at DC to low frequency and still maintain more than 60dB at 100kHz. Even if common-mode voltage reaches 1000V, the residual interference presented to the oscilloscope can be suppressed to only 0.1V-1V.

3.2 High Bandwidth Response

Modern high-voltage differential probes can provide bandwidth from 100MHz to beyond 1GHz, with rise time below 3.5ns, enabling complete capture of nanosecond-level switching transients in SiC and GaN devices.

3.3 Low Input Capacitance

Input capacitance is typically below 5pF, and premium models can achieve 1-2pF. Low input capacitance minimizes probe disturbance to the measured node and reduces resonance and waveform distortion during fast switching.

3.4 High Input Impedance

High input impedance significantly reduces current diversion and measurement loading, which is especially important for high-impedance nodes and gate-drive waveform observation.

3.5 Safety Isolation

High-voltage differential probes provide electrical isolation between the measurement channel and the oscilloscope. Typical insulation ranges from 1500V to 7000V, which supports medium- and high-voltage power device testing as well as automotive high-voltage platforms.

3.6 High dv/dt Tolerance

Specially designed high-voltage differential probes can withstand dv/dt beyond 50V/ns without front-end saturation or severe distortion, making them suitable for high-speed SiC and GaN measurements.

4. Typical Application Cases

Different devices and systems place different demands on probe bandwidth, voltage rating, CMRR, and connection methods. The following cases show how high-voltage differential probes perform in representative real-world scenarios.

4.1 Case 1: SiC MOSFET Switching Test

Background: A photovoltaic inverter manufacturer developed a 650V/80A SiC MOSFET half-bridge module and needed to test its switching characteristics at 380V bus voltage and 40A load current.

Challenge: Extremely fast switching, high-side floating measurement, and obvious voltage overshoot caused by parasitic inductance.

Solution: A 100MHz, 1500V high-voltage differential probe with CMRR >80dB@50Hz was used to measure Vds, together with a high-frequency Rogowski coil for drain current.

Result: The full Vds trajectory was captured, including a 39V overshoot. Measured turn-off dv/dt reached 58V/ns and Eoff was 1.8mJ.

4.2 Case 2: IGBT Module Double Pulse Test

Background: A rail transit traction-system manufacturer needed to evaluate a 1200V/100A IGBT module under double pulse test conditions.

Challenge: Tail current during turn-off increases loss, voltage is high, and Vce, Ic, and Vge must all be measured synchronously.

Solution: A 50MHz, 2000V high-voltage differential probe was used for Vce, together with a current probe for Ic.

Result: The turn-off process was clearly divided into three stages, and calculated losses were Eon = 2.5mJ and Eoff = 3.8mJ, with the tail-current stage contributing about 40% of Eoff.

4.3 Case 3: GaN HEMT High-Frequency Switching Test

Background: A fast-charger manufacturer developed an MHz-class converter based on 650V GaN HEMTs.

Challenge: Rise time down to 4-5ns and turn-off dv/dt beyond 100V/ns demand very high probe bandwidth and extremely low input capacitance.

Solution: A high-voltage differential probe with bandwidth ≥500MHz and input capacitance below 2pF was used, together with the shortest possible leads and grounding accessories.

Result: The probe successfully captured a 4.2ns turn-on transition, about 80V/ns turn-on dv/dt, and total switching loss of only 15μJ.

4.4 Case 4: High-Side Measurement in a Three-Phase Inverter

Background: A motor-drive manufacturer developed a 10kW three-phase inverter using SiC MOSFET modules.

Challenge: High-side source potential switches between 0V and bus voltage, PWM introduces strong common-mode noise, and multi-phase comparison is required.

Solution: A multi-channel high-voltage differential probe setup was used to measure each phase-leg high-side Vds independently and synchronously.

Result: Clear three-phase high-side waveforms were captured, allowing verification of switching consistency and dead-time settings while supporting EMI optimization.

4.5 Case 5: Automotive High-Voltage System Test

Background: A new-energy vehicle manufacturer developed an 800V platform and needed to perform high-voltage insulation monitoring and fault diagnostics.

Challenge: The test environment involves electric-shock risk, transient voltage spikes during charge and discharge, and strict EMC constraints.

Solution: A CAT III/CAT IV-rated high-voltage differential probe with isolation above 6000Vrms was used.

Result: The probe captured bus ripple and transient spikes with accuracy meeting ±2%, while avoiding measurable loading on insulation-monitoring circuits.

5. Recommendations for Test Setup Configuration

Probe selection should be based on device type, operating voltage, switching speed, CMRR requirement, and voltage withstand capability, rather than relying on a single bandwidth value alone.

Device Type Typical Voltage Switching Speed Recommended Bandwidth CMRR Requirement Recommended Voltage Rating
Si MOSFET ≤900V Medium (10-30ns) ≥100MHz >60dB@1MHz 1500V
IGBT 600-3300V Slow (50-200ns) ≥50MHz >60dB@1MHz 2000-7000V
SiC MOSFET 650-1700V Fast (5-20ns) ≥200MHz >80dB@1MHz 1500-2000V
GaN HEMT 650V Ultra-fast (2-10ns) ≥500MHz >60dB@1MHz 1500V

5.2 Bandwidth Selection Principles

  • For silicon devices, ≥100MHz is generally sufficient.
  • For SiC devices, ≥200MHz is recommended, and ≥500MHz is preferred for faster applications.
  • For GaN devices, ≥500MHz is recommended, and ≥1GHz is preferred for high-frequency applications.
  • The probe bandwidth should not be lower than the oscilloscope bandwidth.

5.3-5.5 Additional Considerations

  • CMRR: for 400V bus systems, ≥60dB@100kHz is a reasonable baseline; for 800V systems, ≥80dB@100kHz is preferred.
  • Voltage rating: probes rated ≥1500V are recommended for 400V systems, while ≥2000V is recommended for 800V systems.
  • Input impedance and capacitance: voltage measurement should preferably use ≥1MΩ and <5pF, while high-frequency applications benefit from input capacitance below 2pF.

6. Notes for Practical Use

High-voltage measurement is not only about accuracy, but also about safety and repeatability. Operating discipline, error control, and probe calibration are equally important.

6.1 Safe Operating Practice

  • Confirm that probe voltage rating is adequate before testing.
  • Operators should wear insulating gloves, shoes, and other protective equipment.
  • The test area should be dry and protected with insulating mats.
  • When connecting the probe, connect the signal side first and the ground side last; disconnect in reverse order.

6.2 Sources of Measurement Error and Control

  • Offset error: perform zero calibration before use.
  • Delay error: perform deskew calibration in multi-channel setups.
  • Loading effect: choose probes with high input impedance and low input capacitance.
  • Parasitic inductance: shorten lead length and use compact grounding accessories.

6.3 Probe Calibration and Delay Compensation

  • DC gain calibration checks amplitude accuracy.
  • Frequency-response calibration verifies amplitude behavior across frequencies.
  • Timing calibration eliminates delay mismatch between probes.
  • A full calibration cycle every 6-12 months is recommended.

6.4 Grounding and Shielding

  • Prefer the supplied grounding spring instead of a long ground lead.
  • Twist probe leads where practical to reduce loop area.
  • Ferrite cores can be added when common-mode current suppression is needed.
  • The test system should be reliably grounded to avoid unintended floating operation.

7. Summary

High-voltage differential probes play an irreplaceable role in switching characteristic testing of SiC MOSFETs, IGBTs, and GaN HEMTs because of their high common-mode rejection, high bandwidth, low input capacitance, high input impedance, and electrical isolation. As third-generation semiconductor technology and 800V high-voltage platforms continue to expand, proper probe selection, correct test setup, and disciplined operating procedures will remain essential to accurate and safe switching measurements.

References

  1. T/CASAS 033-2024 Switching Dynamic Test Method for Silicon Carbide MOSFET Power Devices
  2. GaN Systems, "GN003 Application Note: Measurement Techniques for High-Speed GaN E-HEMTs"
  3. Tektronix, "Understanding Oscilloscope Bandwidth, Rise Time and Signal Fidelity"
  4. GB 18384-2020 Safety Requirements for Electric Vehicles

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