4. Typical Application Cases
Different devices and systems place different demands on probe bandwidth, voltage rating, CMRR, and connection methods. The following cases show how high-voltage differential probes perform in representative real-world scenarios.
4.1 Case 1: SiC MOSFET Switching Test
Background: A photovoltaic inverter manufacturer developed a 650V/80A SiC MOSFET half-bridge module and needed to test its switching characteristics at 380V bus voltage and 40A load current.
Challenge: Extremely fast switching, high-side floating measurement, and obvious voltage overshoot caused by parasitic inductance.
Solution: A 100MHz, 1500V high-voltage differential probe with CMRR >80dB@50Hz was used to measure Vds, together with a high-frequency Rogowski coil for drain current.
Result: The full Vds trajectory was captured, including a 39V overshoot. Measured turn-off dv/dt reached 58V/ns and Eoff was 1.8mJ.
4.2 Case 2: IGBT Module Double Pulse Test
Background: A rail transit traction-system manufacturer needed to evaluate a 1200V/100A IGBT module under double pulse test conditions.
Challenge: Tail current during turn-off increases loss, voltage is high, and Vce, Ic, and Vge must all be measured synchronously.
Solution: A 50MHz, 2000V high-voltage differential probe was used for Vce, together with a current probe for Ic.
Result: The turn-off process was clearly divided into three stages, and calculated losses were Eon = 2.5mJ and Eoff = 3.8mJ, with the tail-current stage contributing about 40% of Eoff.
4.3 Case 3: GaN HEMT High-Frequency Switching Test
Background: A fast-charger manufacturer developed an MHz-class converter based on 650V GaN HEMTs.
Challenge: Rise time down to 4-5ns and turn-off dv/dt beyond 100V/ns demand very high probe bandwidth and extremely low input capacitance.
Solution: A high-voltage differential probe with bandwidth ≥500MHz and input capacitance below 2pF was used, together with the shortest possible leads and grounding accessories.
Result: The probe successfully captured a 4.2ns turn-on transition, about 80V/ns turn-on dv/dt, and total switching loss of only 15μJ.
4.4 Case 4: High-Side Measurement in a Three-Phase Inverter
Background: A motor-drive manufacturer developed a 10kW three-phase inverter using SiC MOSFET modules.
Challenge: High-side source potential switches between 0V and bus voltage, PWM introduces strong common-mode noise, and multi-phase comparison is required.
Solution: A multi-channel high-voltage differential probe setup was used to measure each phase-leg high-side Vds independently and synchronously.
Result: Clear three-phase high-side waveforms were captured, allowing verification of switching consistency and dead-time settings while supporting EMI optimization.
4.5 Case 5: Automotive High-Voltage System Test
Background: A new-energy vehicle manufacturer developed an 800V platform and needed to perform high-voltage insulation monitoring and fault diagnostics.
Challenge: The test environment involves electric-shock risk, transient voltage spikes during charge and discharge, and strict EMC constraints.
Solution: A CAT III/CAT IV-rated high-voltage differential probe with isolation above 6000Vrms was used.
Result: The probe captured bus ripple and transient spikes with accuracy meeting ±2%, while avoiding measurable loading on insulation-monitoring circuits.